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Print the parts

Practical notes for printing the mechanical parts. STL files live in ../model/meshes/; the OnShape source is linked from BOM.md.

PLA or PETG, 0.4 mm nozzle, 0.2 mm layer (Bambu Studio defaults). Use ‘Tree’ supports for the enclosure (base, lid) and the arm.

Section titled “Pendulum link — pause printing to insert the coin”

The pendulum link has a slot sized for a UK 2-pence coin (7.12 g) as the tip mass. Configure your slicer to pause on layer 21 — drop the coin into the slot, then resume. The next layers seal it in.

If you skip the pause, the link prints with an empty void where the coin should be: its mass and inertia then disagree with what model/model.urdf says, and the policy will not transfer from sim.

Cut your hookup wires slightly longer than you think you’ll need. Excess length is trivial to manage; a wire that’s a few millimetres too short turns the next solder joint into a fight.